How does a Pick-to-Light system reduce picking errors in a warehouse?

Pick-to-Light systems use illuminated displays mounted at pick locations to guide operatives to the exact item and quantity required, eliminating reliance on paper lists or handheld scanners. By directing attention visually in real time, PTL reduces mispicks by up to 99%, increases throughput, and lowers training time for new operatives in high-volume fulfilment environments.

What is the difference between a cross-belt sorter and a sliding shoe sorter for parcel processing?

A cross-belt sorter uses individual carrier units each with a small belt conveyor to gently handle items of varying sizes and fragility, ideal for mixed parcel streams including polybags and irregulars. A sliding shoe sorter uses angled plastic slats to divert flat, uniform items like envelopes and cartons at higher throughput and lower cost. Cross-belt sorters offer greater flexibility; sliding shoe sorters suit uniform product streams.

What are the core operational benefits of right-sized packaging automation?

Right-sized packaging automation dynamically builds a custom mailer envelope or box around an item's exact scan profile. This reduces physical material consumption, eliminates the need for void-fill, and reduces dimensional weight shipping fees by up to 30%.

Can your food packaging lines handle sub-zero environments?

Yes. Our frozen food packaging systems are built from food-grade stainless steel components explicitly engineered to maintain mechanical reliability and high throughput within strict cold-chain, blast freezing, and cold storage environments.

How does the system guarantee document security for exam paper packaging?

Using advanced technologies like the Sitma WM1150 wrapping system, our configuration implements inline barcode data matching, ultra-tight industrial heat seals, and structural material integrity that makes package tampering instantly evident.

Advanced Automated
Packaging Solutions

Frozen Food Packaging Solutions

Maintain the highest sanitary standards, extend product shelf life, and achieve maximum end-of-line efficiency in challenging temperature-controlled environments.

Engineered specifically for frozen foods—such as pizzas, baked goods, confectionery, and fish—our specialised high-speed wrapping machines easily integrate into primary, secondary, and post-packaging operations.

Benefits of Frozen Food Packaging
Solutions:

Hygienic Stainless Steel Design: Built with food-grade stainless steel surfaces that allow quick, intensive washdown cycles and hassle-free sanitization.
Material and Carbon Savings: Decreases the total volume and physical weight of every individual pack, driving substantial material savings across the supply chain.
Turnkey Integration: Scales effortlessly from primary flow-wrapping to cartoning machines, stacking, and secondary end-of-line box packaging.

ABOUT Postal & Courier Logistics

What are Postal and Courier Logistics Solutions?

Emerdis postal and courier logistics solutions automate mail handling from sorting to international delivery, addressing compliance, traceability, and volume challenges. Our integrated systems streamline workflows for postal operators, e-commerce businesses, and logistics providers, ensuring reliable, cost-effective operations with real-time tracking and minimal errors.

High-performance wrapping machinery and integrated packaging automation technologies.

Our automated packaging solutions streamline the wrapping, scaling, and protection of products from the assembly line to final delivery. Scale your fulfillment, minimise material waste, and optimise throughput with tailored, high-speed automated packaging systems.

eCommerce Packaging Automation

Fulfill high-volume online orders with flexible, right-sized mailer systems engineered to adapt instantly to varying product profiles.

Our intelligent standalone machines and end-to-end automated packaging lines elegantly sync order consolidation, variable height scanning, and right-sized packaging to protect anything from apparel and electronics to cosmetics and media.

Benefits of eCommerce Packaging Automation

Pack-to-Size Intelligence: Creates custom, right-sized mailers dynamically around the product, heavily slashing shipping costs and carbon emissions.
Unboxing Experience: Delivers pristine, high-strength packaging that features easy-open tear strips and built-in dual resealable adhesive tape lines for effortless customer returns.
Substrate Flexibility: Seamlessly handles highly sustainable materials, including 100% curbside-recyclable heat-sealable paper, padded paper, and compostable biofilms.

Benefits

Benefits of Postal and Courier Logistics Solutions

Precise Handling:

Achieve 99.9% accuracy with automated sorting and recognition.

Full Traceability:

Real-time tracking from inbound to final mile.

Scalable Operations:

Handle peaks sustainably without added costs.

Compliance Assurance:

Meet global standards to avoid penalties.

Rapid
ROI:

Cut overheads and errors for 3-6 month returns.

CLIENT REVIEWS

What are clients saying about Emerdis

Why Choose Us

Why Emerdis?

Modular by Design:

Flexible systems scale with your needs.

Purposeful Automation:

Focus on traceability and compliance for postal demands.

Proven Expertise:

Over 200 installations with fixed-price implementation and UK support.

Customer-Centric:

Tailored for efficiency in competitive logistics markets.

200+

Installations

OUR WORK

Case Studies

ASYAD EXPRESS:

Implemented outbound sorting robots and parcel dimensioning systems to handle high-volume postal & courier logistics, reducing processing time by 50%.

1/3

ASYAD EXPRESS:

Implemented outbound sorting robots and parcel dimensioning systems to handle high-volume postal & courier logistics, reducing processing time by 50%.

2/3

ASYAD EXPRESS:

Implemented outbound sorting robots and parcel dimensioning systems to handle high-volume postal & courier logistics, reducing processing time by 50%.

3/3

BLOGS

Latest Insights on Warehouse Automation Solutions

Explore Our solutions

Parcel Processing Solutions

Supercharge your logistics: Streamline inbound & outbound flows with cutting-edge parcel sorting systems, high-speed outbound sorting robots, and pick-to-light precision.
Maximize throughput, slash errors — deploy advanced DWS solutions for lightning-fast parcel dimensioning, weighing, and scanning that transform warehousing efficiency.
Faster. Smarter. Error-free.
Revolutionize your operation today.

Sortstream Warehouse Control System

Gain real-time visibility and control with our intelligent warehouse control system. Integrate seamlessly with existing WMS/ERP for optimised parcel processing solutions, warehouse pick to light solutions, and automated data capture—driving efficiency for 3PL providers, ecommerce fulfilment centres, and retail distribution hubs

Dimensioning Solutions

Static Dimensioners with Automated Barcode Scanning for Retailers, OEM Manufacturers, and 3PLs
Our dimension scanner automatically dimensions, weighs, and scans barcodes in under one second, reducing mislabelling and improving inventory tracking ensuring faster parcel processing.

High-Security & Exam Packaging Systems

Secure high-value, highly sensitive, or strictly confidential printed items with heavy-duty paper-poly mailing and automated sorting systems.

Utilising ultra-reliable, high-speed wrapping tech like the Sitma WM1150 wrapping system, this solution is purposefully designed for secure educational examination materials, sensitive transactional mail, commercial printing, and secure publication fulfillment.

Benefits of High-Security & Exam
Packaging Systems:

Tamper-Evident Processing: Provides structural package integrity with tight, industrial-strength seals that make tampering or unauthorized viewing immediately evident.
Variable Data Matching: Integrates vision systems and inline barcode scanning to ensure precise matching between the document insert and external recipient profiles.
High-Speed Output: Delivers high-volume wrapping, dynamic vertical or horizontal configurations, and robust high-speed sorting without compromising secure handling.

Advanced Automated
Packaging Solutions

Frozen Food Packaging Solutions

Benefits of Frozen Food Packaging
Solutions:

What are Postal and Courier Logistics Solutions?

High-performance wrapping machinery and integrated packaging automation technologies.

eCommerce Packaging Automation

Benefits of eCommerce Packaging Automation